Chillers, Dry Coolers and Pipe Runs
The roof of a data building usually carries cooling equipment: chillers, dry coolers, condensers and long pipe runs for chilled water or glycol. All of it is heavy, much of it vibrates, and some of it is hot to the touch. Pipe supports that rest on the membrane wear through it, and a pipe penetration that moves with thermal expansion tears its boot within a few seasons. A leak at one of those details rarely stays small, because the roof above a plant room is the first place water collects.
We design supports so the load lands on structure, not on insulation, with protective pads under every foot and flashed sleeves for each pipe. Our approach to rooftop equipment curbs and supports includes a drawn layout, so a future equipment swap does not damage a roof that has just been finished. Hot Pasadena summers, with a record of 113 degrees in June, mean this equipment works hardest exactly when the roof is also at its most stressed.
Tech Tenants Near Lincoln Avenue and JPL
A server room does not need a data center campus around it to make the roof above it critical. The Lincoln Avenue corridor has technology companies close to JPL, the Walnut district hosts the Pasadena Bioscience Collaborative, and Pasadena’s Lamanda Park plan also supports research-and-development uses. Wherever an older office building takes on an equipment room, the roof above it was laid out for people, not for racks.
That mismatch is worth catching early. In Northwest Pasadena or on the Lamanda Park, the first question is the same: what is directly below this roof section? When the answer is a server room, we rank that section first in the repair plan and reroof it before the rest. A multi-tenant office building that has turned a suite into a small data hall faces the same logic.
Santa Ana Wind, Embers and Continuity
When the Eaton Fire began in January 2025, JPL closed and evacuated, and forecasters warned of Santa Ana gusts between 60 and 80 mph. A building that holds critical systems has to stay weathertight through that kind of event, since a roof lost to wind during a power or cooling failure compounds both problems. Flashings, edge metal and rooftop equipment are the first to go.
We secure perimeters with continuous cleats and lapped metal, secure equipment to proper supports and, for buildings in the Fire Hazard Severity Zones, build to the Class A assembly rules that apply. After a fire or wind event, our fire damage roof repair starts with ember burns and melted penetrations, because those are the spots that leak a month later when nobody is looking.
Roof Work Planned Around Uptime
Roof work over a data hall begins with a conversation about risk, not with a schedule. Fumes from adhesives and hot work can trip early smoke detection, so air intakes are protected and cold-applied or welded systems are favored. Tear-off is done in small strips, each closed before the end of the shift, with temporary seals and a standby crew if rain is forecast. A written roof condition report maps the existing roof against the room layout, and a regular commercial roof inspection after the work keeps the water paths clear. If a leak does appear, we answer at any hour and stop the water first.
Insulation choice also matters here. Wet insulation above a server room holds water against the deck long after the surface looks dry, so we cover the insulation every night and test the finished sections with an electronic scan before the crew moves on. Penetrations through the roof are kept to the minimum the design needs, and each one that stays gets a formed metal flashing with a sealant joint that can be inspected without removing anything. The owner leaves with photographs of every layer, so the next facility manager does not have to guess what is under the racks. Where distribution and server operations share a campus, a distribution center roof needs its own drainage and access sequence.
Commercial Roofing Questions
How do I protect critical equipment while the roof above it is replaced?
Shorten the exposure and watch the weather. We open small strips, close each one the same day, and keep temporary seals and a standby crew ready if rain is forecast. We also coordinate with your facilities team on air intakes and smoke detection, so the work never competes with the systems underneath.
Should we add leak detection under the membrane?
For a roof above critical space, it is worth considering. Sensor grids and electronic leak detection find a failure early and pinpoint it, which saves time during an emergency. They are laid out during installation, and we coordinate placement with the owner's monitoring system so alarms reach the right people.
Can rooftop chillers stay in service during a reroof?
Usually the plant keeps running while we work around it, though supports and pipe runs may need to be lifted one at a time. We plan each lift with your facilities engineers, protect pipe and conduit, and flash every support as it returns. Equipment that is moved without a roofer present is the most common source of new leaks.
What does an overflow drain do for a data building?
A secondary route discharges water when the primary drain is blocked, so a pool cannot rise to the level of the flashing. The overflow must be sized and placed to suit the roof structure and the code in force, and it has to discharge somewhere visible so a blockage gets noticed and cleared.